Stamping Steel Part Fork Assy Clutch Release

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Product Description

Basic Specification
Model NO.
Clutch Release Fork
Type
Cold Stamping
Processing Type
Shaping Metal
Material
Carbon Steel
Mould
Simple Single Process Dies
Surface Processing
Electroplating
Fine Blanking
Open
Process
Forming Process
Industry
Metal Stamping Parts
Tolerances
0.1mm
Customized
Customized
Production Process
Stamping
Surface Treatment
Power Coating
100% Inspection
Inspection Gauge
Transport Package
Carton
Specification
530*240*6mm
Origin
China
HS Code
8708999990
Product Overview

Our company focuses on the cold forming by press and stamping production process. The stamping metal parts can be applied to various areas, such as motor parts (mounting brackets, starter brackets, oil pump brackets, water pump brackets, etc.). All metal stamping parts are manufactured using high-precision stamping, pressing, press brake, laser cutting, and polishing machines.

1. Raw material steel sheet coil incoming test

We produce a wide range of stamping metal brackets, including brake pedals, accelerator pedals, and cylinder block stiffener plates. Every metal bracket is made from steel sheet plate, requiring strict raw material inspection. We test chemical composition and mechanical properties, including tensile strength, yield strength, and elongation. For deep drawing processes, we typically use DC06 material with elongation over 25%.

Stamping Steel Part Fork Assy Clutch Release
2. Decoiling for the steel coil

Raw material is delivered in coils for transport convenience. Upon arrival at the warehouse, we conduct testing followed by the decoiling process.

Material certificate
Unloading steel coil
3. Stamping workshop and production process

The production involves precision stamping dies installed on punching machines. We manufacture various components including engine oil pans, steering bars, car undercarriage beams, and engine block support plates.

Stamping Workshop 1
Stamping Workshop 2
Stamping dies
4. Project setup and data acquisition (APQP)

Following IATF 16949 standards, we establish core teams for engineering, quality, and manufacturing. We utilize advanced portable 3D scanners to acquire high-resolution metrology-grade data for oil pan design.

3D Scanning 1
3D Scanning 2
3D Scanning 3
4.1 Stamping press mold design

Data is imported into design software like Solidworks or UG to create 3D and 2D drawings. These drawings define critical dimensions, shapes, and material tolerances.

Mold Design 1
Mold Design 2
4.2 Simulation of production process

We perform stamping simulations to identify potential cracking or material shortage areas. This process significantly shortens development lead time and reduces costs.

Stamping Simulation
4.3 Mold production and CMM inspection

Molds are created using casting and CNC machining followed by hand polishing. Every mold and first-sample part undergoes strict CMM inspection to ensure bolthole accuracy and dimensional tolerance.

Mold Production 1
Mold Production 2
CMM Inspection
5. Trial production

Trial runs are conducted to verify mold performance and ensure all critical dimensions are under control before full production begins.

Trial Production 1
Trial Production 2
6. Welding processes (Spot and Shield)

We utilize spot welding (resistance welding) for baffles and reinforcements, and shield welding (CO2 welding) for components requiring airtight seals. Robotic welding arms are employed to ensure consistent quality and precision.

Spot Welding
Shield Welding
Welding Robot 1
Welding Robot 2
Welding Fixture
Frequently Asked Questions
What materials are used for your metal stamping parts?
We primarily use high-quality carbon steel and specialized steel sheets like DC06, which features an elongation of over 25% to ensure excellent performance during deep drawing processes.
How do you ensure the dimensional accuracy of the parts?
We utilize advanced CMM (Coordinate Measuring Machine) inspection for all critical dimensions and bolt holes. We also use high-precision CNC machining for mold production and specialized inspection gauges for 100% inspection.
What surface treatments are available?
Our products can be finished with various surface treatments including electroplating, powder coating, and electrophoresis to provide superior corrosion resistance and durability.
Do you provide custom design and mold development?
Yes, we follow IATF 16949 standards for APQP. Our engineering team uses 3D scanning, Solidworks, and UG for design, along with stamping simulation software to optimize part development and save costs.
What types of welding technology do you utilize?
We employ both robotic spot welding (resistance welding) and shield welding (CO2 welding). Robotic welding ensures high precision, prevents missing welds, and guarantees leak-proof sealing for components like oil pans.
Can you handle large-scale production?
Absolutely. Our facility is equipped with heavy-duty press machines and stamping punching machines, supported by extensive storage space and efficient transfer systems to handle high-capacity industrial requirements.

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